Polypropylene Honeycomb Panel

Polypropylene Honeycomb Panel combines low weight, chemical resistance, and structural stability, making it ideal for lightweight structural applications in transportation, marine, and architectural sectors. The honeycomb core structure provides high stiffness-to-weight ratio, enabling use in boat hull panels, vehicle interior components, and corrosion-resistant structural cladding. Its resistance to moisture and most chemicals makes it suitable for both indoor and outdoor environments. Specific uses include aerospace interior panels, impact-resistant walls in chemical plants, and floating platforms. In research, it is utilized for developing composite sandwich structures, studying crash energy absorption, and optimizing lightweight load-bearing materials. The material’s combination of mechanical efficiency, chemical inertness, and environmental durability ensures lasting performance in structural and research applications.

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Tolerance

Properties

Reference & Citations

each

Tolerances

Honeycomb Panel

Thickness		Nominal
Other		All other dimesions are Nominal

Material Properties for Polymers

Chemical Resistance

Element	Value
Acids - concentrated	Good-Fair
Acids - dilute	Good-Fair
Alcohols	Good
Alkalis	Good
Aromatic hydrocarbons	Fair
Greases and Oils	Good-Fair
Halogenated Hydrocarbons	Good-Poor
Halogens	Poor
Ketones	Good

Mechanical Properties

Element	Value
Coefficient of friction	0.1-0.3
Hardness - Rockwell	R80-100
Elongation at break( % )	150-300, for biax film >50
Tensile modulus( GPa )	0.9-1.5, for biax film 2.2-4.2
Izod impact strength( J m⁻¹ )	20-100
Abrasive resistance - ASTM D1044( mg/1000 cycles )	13-16
Tensile strength( MPa )	25-40, for biax film 130-300,

Electrical Properties

Element	Value
Dielectric constant @1MHz	2.2-2.6
Dissipation factor @ 1MHz	0.0003-0.0005
Dielectric strength( kV mm⁻¹ )	30-40
Surface resistivity( Ohm/sq )	10¹³
Volume resistivity( Ohmcm )	10¹⁶-10¹⁸

Physical Properties

Element	Value
Flammability	HB
Radiation resistance	Fair
Refractive index	1.49
Resistance to Ultra-violet	Poor
Limiting oxygen index( % )	18
Water absorption - equilibrium( % )	0.03
Density( gcm⁻³ )	0.9

Thermal Properties

Element	Value
Heat-deflection temperature - 0.45MPa( C )	100-105
Heat-deflection temperature - 1.8MPa( C )	60-65
Lower working temperature( C )	50
Upper working temperature( C )	90-120
Specific heat( J K⁻¹ kg⁻¹ )	1700-1900
Thermal conductivity( W m⁻¹ K⁻¹ )	0.1-0.22@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ )	100-180