Polypropylene Coil Metallized with Aluminum

Polypropylene Coil Metallized with Aluminum combines the chemical resistance and low density of polypropylene with the reflective, conductive, and barrier properties of a thin aluminum coating. This hybrid structure offers excellent moisture and gas barrier performance, making it ideal for electrical insulation, thermal reflection, and packaging applications. Industries such as electronics, aerospace, and food preservation employ it in capacitor dielectrics, insulation for cables and electronics, and light-reflective thermal barriers. Specific uses include EMI shielding layers, multilayer food packaging films, and reflective insulation in spacecraft. In research, it is studied for enhanced barrier performance, thin-film adhesion optimization, and advanced capacitor development. The combination of polymer flexibility and metallic functionality ensures its versatility in demanding scientific and industrial environments.

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Tolerance

Properties

Reference & Citations

each

Tolerances

Metallised Film

Thickness		±10%

Coil

Length		+10% / -0%

Material Properties for Polymers

Chemical Resistance

Element	Value
Acids - concentrated	Good-Fair
Acids - dilute	Good-Fair
Alcohols	Good
Alkalis	Good
Aromatic hydrocarbons	Fair
Greases and Oils	Good-Fair
Halogenated Hydrocarbons	Good-Poor
Halogens	Poor
Ketones	Good

Mechanical Properties

Element	Value
Coefficient of friction	0.1-0.3
Hardness - Rockwell	R80-100
Elongation at break( % )	150-300, for biax film >50
Tensile modulus( GPa )	0.9-1.5, for biax film 2.2-4.2
Izod impact strength( J m⁻¹ )	20-100
Abrasive resistance - ASTM D1044( mg/1000 cycles )	13-16
Tensile strength( MPa )	25-40, for biax film 130-300,

Electrical Properties

Element	Value
Dielectric constant @1MHz	2.2-2.6
Dissipation factor @ 1MHz	0.0003-0.0005
Dielectric strength( kV mm⁻¹ )	30-40
Surface resistivity( Ohm/sq )	10¹³
Volume resistivity( Ohmcm )	10¹⁶-10¹⁸

Physical Properties

Element	Value
Flammability	HB
Radiation resistance	Fair
Refractive index	1.49
Resistance to Ultra-violet	Poor
Limiting oxygen index( % )	18
Water absorption - equilibrium( % )	0.03
Density( gcm⁻³ )	0.9

Thermal Properties

Element	Value
Heat-deflection temperature - 0.45MPa( C )	100-105
Heat-deflection temperature - 1.8MPa( C )	60-65
Lower working temperature( C )	50
Upper working temperature( C )	90-120
Specific heat( J K⁻¹ kg⁻¹ )	1700-1900
Thermal conductivity( W m⁻¹ K⁻¹ )	0.1-0.22@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ )	100-180