Polyimide-Insulated Tungsten Wire

Polyimide-Insulated Tungsten Wire combines the extreme melting point, high tensile strength, and corrosion resistance of tungsten with the dielectric endurance, thermal stability, and chemical resistance of polyimide insulation. It excels in aerospace propulsion systems, high-vacuum instrumentation, and semiconductor processing equipment, where both mechanical resilience and electrical reliability are critical. Applications include heater elements in space vehicles, high-voltage leads in vacuum deposition systems, and structural conductors in particle accelerator instrumentation. In research, it is employed for conductor performance evaluation in ultra-high-vacuum environments, high-temperature fatigue testing, and insulation degradation studies under extreme thermal gradients. The insulated wire’s combination of refractory metal properties and robust polymer insulation ensures long-term performance in the harshest operational and experimental conditions.

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Tolerance

Properties

Reference & Citations

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Tolerances

Insulated Wire

Conductor Diameter		±10%
Insulation Thickness		Nominal
Length		+5% / -1%

Material Properties for Metals

Atomic Properties

Element	Value
Atomic number	74
Crystal structure	Body centred cubic
Electronic structure	Xe 4f¹⁴ 5d⁴ 6s²
Valences shown	2,3,4,5,6
Atomic weight( amu )	183.85
Thermal neutron absorption cross-section( Barns )	18.5
Photo-electric work function( eV )	4.55
Natural isotope distribution( Mass No./% )	183/ 14.3
Natural isotope distribution( Mass No./% )	182/ 26.3
Natural isotope distribution( Mass No./% )	186/ 28.6
Natural isotope distribution( Mass No./% )	180/ 0.1
Natural isotope distribution( Mass No./% )	184/ 30.7
Atomic radius - Goldschmidt( nm )	0.141
Ionisation potential( No./eV )	1/ 7.98
Ionisation potential( No./eV )	2/ 17.7

Mechanical Properties

Element	Value
Material condition	Soft
Material condition	Hard
Poisson's ratio	0.28
Poisson's ratio	0.28
Bulk modulus( GPa )	311
Bulk modulus( GPa )	311
Tensile modulus( GPa )	411
Tensile modulus( GPa )	411
Hardness - Vickers( kgf mm⁻² )	360
Hardness - Vickers( kgf mm⁻² )	500
Tensile strength( MPa )	550-620
Tensile strength( MPa )	1920
Yield strength( MPa )	550

Electrical Properties

Element	Value
Electrical resistivity( µOhmcm )	5.4@20@20°C
Superconductivity critical temperature( K )	0.0154
Temperature coefficient( K⁻¹ )	0.0048@0-100°C
Thermal emf against Pt (cold 0C - hot 100C)( mV )	1.12

Physical Properties

Element	Value
Boiling point( C )	5660
Density( gcm⁻³ )	19.3@20°C

Thermal Properties

Element	Value
Melting point( C )	3410
Latent heat of evaporation( J g⁻¹ )	4009
Latent heat of fusion( J g⁻¹ )	192
Specific heat( J K⁻¹ kg⁻¹ )	133@25°C
Thermal conductivity( W m⁻¹ K⁻¹ )	173@0-100°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ )	4.5@0-100°C