Polycarbonate Coil Metallized with Aluminum

Polycarbonate Coil Metallized with Aluminum integrates the impact resistance and thermal stability of polycarbonate with the reflective and barrier properties of vacuum-deposited aluminum. Supplied in continuous coil form, it supports precision converting, lamination, and insulation manufacturing. Industries such as aerospace, electronics, and optics use it for EMI shielding films, reflective insulation, and optical reflectors. Specific applications include lightweight mirrored panels, electromagnetic interference suppression layers, and thermal control films for spacecraft interiors. In research, it is used to study multilayer barrier performance, reflectivity stability under thermal cycling, and adhesion between metallized and polymer layers. The coil format’s continuous processing capability combined with engineered surface properties makes it an essential material for high-tech applications.

Quick Links:

Tolerance

Properties

Reference & Citations

each

Tolerances

Metallised Film

Thickness		±10%

Coil

Length		+10% / -0%

Material Properties for Polymers

Physical Properties

Element	Value
Abbe number	34
Flammability	V0-V2
Radiation resistance	Fair
Refractive index	1.584-6
Resistance to Ultra-violet	Fair
Limiting oxygen index( % )	25-27
Water absorption - equilibrium( % )	0.35
Water absorption - over 24 hours( % )	0.1
Density( gcm⁻³ )	1.2

Chemical Resistance

Element	Value
Acids - concentrated	Good
Acids - dilute	Good
Alcohols	Good
Alkalis	Good-Poor
Aromatic hydrocarbons	Poor
Greases and Oils	Good-Fair
Halogenated Hydrocarbons	Good-Poor
Halogens	Poor
Ketones	Poor

Mechanical Properties

Element	Value
Coefficient of friction	0.31
Hardness - Rockwell	M70
Poisson's ratio	0.37
Elongation at break( % )	100-150
Tensile modulus( GPa )	2.3-2.4
Izod impact strength( J m⁻¹ )	600-850
Abrasive resistance - ASTM D1044( mg/1000 cycles )	Oct-15
Tensile strength( MPa )	55-75

Electrical Properties

Element	Value
Dielectric constant @1MHz	2.9
Dissipation factor @ 1MHz	0.01
Dielectric strength( kV mm⁻¹ )	15-67
Surface resistivity( Ohm/sq )	10¹⁵
Volume resistivity( Ohmcm )	10¹⁴-10¹⁶

Thermal Properties

Element	Value
Heat-deflection temperature - 0.45MPa( C )	140
Heat-deflection temperature - 1.8MPa( C )	128-138
Lower working temperature( C )	-135
Upper working temperature( C )	115-130
Specific heat( J K⁻¹ kg⁻¹ )	1200
Thermal conductivity( W m⁻¹ K⁻¹ )	0.19-0.22@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ )	66-70