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Polyimide Film Metallized with Aluminum (50-80 nm)

Available Configurations

Properties common to all products in this list

Composition: PI Form: Metallized Film Material: Polyimide (PI) CAS Number: 60842-76-4 Commodity: Polymers Metallized With: Aluminum - 50-80 nm Thickness: 0.025mm Surface Finish: Metallized On One Side
Thickness Sides Other Variant
0.025 mm to 0.125 mm 10 mm to 300 mm Uncoated polyimide

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Polyimide Film Metallized with Aluminum (50-80 nm) is a polyimide film in flat sheet form sharing the base chemistry of Kapton® HN — with comparable thermal capability, electrical insulation, and UL 94 V-0 compliance — supplied with a vacuum-deposited aluminum layer on one face for applications where DuPont substrate certification is not a specification requirement. The 50-80 nm aluminum coating is thicker than the 30 nm layer on Kapton® HN metallized variants, delivering improved EMI shielding effectiveness, better surface opacity, and greater resilience against atomic oxygen erosion in low Earth orbit. Typical uses include Multi-Layer Insulation blankets for spacecraft thermal control, reflective EMI shielding wraps, and insulation laminates for wire harness protection. In research, it supports reflectance and emissivity measurement, metallization adhesion characterization, and comparative studies of coating thickness effects on aerospace polymer performance.
Starting at $331.00 each
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Custom Cutting and Laser Micromachining

For customers requiring custom sizes or finished components rather than raw stock, Goodfellow offers precision cutting and micromachining services to drawing and specification.

Kapton® machined components
Capability Details
Dimensional range Min. thickness: 0.025mm
Max. thickness: 0.125mm
Max. width: 610mm
Dimensional tolerance Linear dimensions ±1mm (<100mm) or +2/-1% (>=100mm)
Volume range Prototype quantities through to several hundred-piece production runs
Lead time Custom sizes: 48 hours to 1 week
Complex geometries: ~2-4 weeks from confirmed drawing
Laser micromachining For complex geometries requiring tight tolerances or intricate features beyond conventional machining, our polyimide film can be processed via laser micromachining through our microfabrication division, with a standard achievable target around 2 µm (tolerance +2/−1 µm)
Technical support Goodfellow can review customer drawings and advise on design improvements for functionality and cost reduction.
To discuss a custom polyimide component, please submit a quote request or contact us and we will come back to you within 48 hours.

Key Features

Polyimide Film Metallized with Aluminum (50–80 nm) is a polyimide film in flat sheet form sharing the base chemistry of Kapton® HN, supplied with a vacuum-deposited aluminum layer on one face for applications where DuPont substrate certification is not a specification requirement:

Thicker Aluminum Coating (50–80 nm) for Improved Shielding & Opacity

The 50–80 nm aluminum coating is thicker than the 30 nm layer on Kapton® HN metallized variants, delivering improved EMI shielding effectiveness, better surface opacity, and greater resilience against atomic oxygen erosion in low Earth orbit.

Comparable Thermal Capability, Electrical Insulation & UL 94 V-0 Compliance to Kapton® HN

The polyimide substrate shares the base chemistry of Kapton® HN, offering comparable thermal capability, electrical insulation, and UL 94 V-0 compliance for applications where DuPont substrate certification is not a specification requirement.

Improved EMI Shielding Effectiveness Over 30 nm Variants

Improved EMI shielding effectiveness over 30 nm variants suits this film to reflective EMI shielding wraps and insulation laminates for wire harness protection where stronger electromagnetic attenuation is required.

Greater Resilience Against Atomic Oxygen Erosion in Low Earth Orbit

The thicker aluminum coating provides greater resilience against atomic oxygen erosion in low Earth orbit than 30 nm alternatives, extending service life of Multi-Layer Insulation blankets and reflective shielding components deployed in LEO.

Suited to Coating Thickness Comparative Research

In research, this film supports reflectance and emissivity measurement, metallization adhesion characterization, and comparative studies of coating thickness effects on aerospace polymer performance, where the 50–80 nm thickness range can be directly compared with 30 nm Kapton® HN variants.

Industrial Applications

Polyimide Film Metallized with Aluminum (50–80 nm) is used across spacecraft thermal management, EMI shielding, and research sectors where improved aluminum coating thickness is required and DuPont substrate certification is not a specification constraint:

✦ Multi-Layer Insulation Blankets for Spacecraft Thermal Control
Used in Multi-Layer Insulation blankets for spacecraft thermal control, where the thicker 50–80 nm aluminum coating provides improved infrared reflectivity and greater resilience against atomic oxygen erosion compared with 30 nm alternatives.
✦ Reflective EMI Shielding Wraps
Formed into reflective EMI shielding wraps, where improved EMI shielding effectiveness over 30 nm variants ensures stronger electromagnetic attenuation for spacecraft and electronics harness protection applications.
✦ Insulation Laminates for Wire Harness Protection
Used as insulation laminates for wire harness protection, where greater surface opacity and improved aluminum layer robustness against atomic oxygen erosion extend service life in LEO wire harness protection applications.
✦ Reflectance & Emissivity Measurement Research
Supports reflectance and emissivity measurement research, where comparable-to-Kapton®-HN polyimide properties combined with the thicker 50–80 nm aluminum coating allow direct comparison with 30 nm Kapton® HN results.
✦ Metallization Adhesion Characterization & Coating Thickness Comparison Studies
Used in metallization adhesion characterization and comparative studies of coating thickness effects on aerospace polymer performance, where the 50–80 nm coating range provides an experimental variable against the 30 nm Kapton® HN baseline.

Material Properties

Chemical Resistance
Element Value
Acids - concentrated Poor
Acids - dilute Fair
Alcohols Poor
Alkalis Poor
Aromatic hydrocarbons Good
Greases and Oils Good
Halogenated Hydrocarbons Good
Halogens Fair
Ketones Good
Mechanical Properties
Element Value
Coefficient of friction 0.42
Hardness - Rockwell E52-99
Elongation at break( % ) Aug-70
Tensile modulus( GPa ) 2.0 – 3.0
Izod impact strength( J m⁻¹ ) 80
Tensile strength( MPa ) 70-150
Electrical Properties
Element Value
Dielectric constant @1MHz 3.4
Dissipation factor @ 1kHz 0.0018
Dielectric strength( kV mm⁻¹ ) 154 – 303
Surface resistivity( Ohm/sq ) 10¹⁶
Volume resistivity( Ohmcm ) 10¹⁸
Physical Properties
Element Value
Flammability V0
Radiation resistance Good
Refractive index 1.66
Resistance to Ultra-violet Poor
Limiting oxygen index( % ) 53
Water absorption - over 24 hours( % ) 0.2-2.9
Density( gcm⁻³ ) 1.42
Thermal Properties
Element Value
Heat-deflection temperature - 1.8MPa( C ) 360
Lower working temperature( C ) -270
Upper working temperature( C ) 250-320
Specific heat( J K⁻¹ kg⁻¹ ) 1090
Thermal conductivity( W m⁻¹ K⁻¹ ) 0.1-0.35@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 30-60
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Available Configurations

Properties common to all products in this list

Composition: PI Form: Metallised Film Material: Polyimide (PI) CAS Number: 60842-76-4 Commodity: Polymers Metallized With: Aluminum - 50-80 nm Thickness: 0.025mm Surface Finish: Metallized On One Side

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