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Grade 1 Tungsten Spooled Wire

Available Configurations

Properties common to all products in this list

Commodity: Metals Material: Tungsten Form: Wire Composition: W Grade: Grade 1 CAS Number: 7440-33-7 Type: Clean Purity: 99.95% (3N5) Diameter: 0.05mm Straightness: 95/100cm
Length Other Variant
1m to 4,800m CP Spooled
CP Straight

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Grade 1 Tungsten Spooled Wire (99.95% purity) is a 0.05 mm diameter clean-surface refractory metal wire on a spool, combining the highest melting point of any element with the continuous length, consistent diameter, and controlled surface condition that precision winding and automated fabrication demand. The clean surface treatment removes drawing lubricant residues — critical for vacuum-compatible applications where surface contamination degrades emission performance or introduces outgassing — making this wire the standard choice for thermionic cathode heater coils, vacuum lamp filaments, and electron gun components where both purity and surface cleanliness are process requirements. Hard-drawn tungsten wire reaches a tensile strength of 1920 MPa, supporting coil integrity under repeated thermal cycling, while its extremely low vapour pressure ensures reliable long-term performance in high-vacuum systems and discharge devices. The spooled format enables continuous coil winding, automated filament fabrication, and consistent feed into precision winding machines for cathode heaters, high-intensity discharge lamp filaments, and resistance elements in vacuum furnaces and semiconductor process equipment. In research, it is used for custom emission filaments, thermionic ion source heaters in mass spectrometry and ion implantation systems, and as a refractory wire substrate for surface modification and thin-film deposition studies.
Starting at $359.00 each
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Key Features

Grade 1 Tungsten Spooled Wire at 99.95% purity is a 0.05 mm diameter clean-surface refractory wire supplied on spool for precision winding and automated filament fabrication:

Clean Surface — Drawing Lubricant Residues Removed

Lubricant-free surface is essential for vacuum applications where contamination degrades emission or causes outgassing. This is the standard wire for thermionic cathode heaters, vacuum lamp filaments, and electron gun components where purity and surface cleanliness are both required.

Tensile Strength 1920 MPa — Coil Integrity Through Thermal Cycling

Hard-drawn strength maintains coil geometry through repeated thermal excursions in cathode heater, vacuum lamp, and resistance element applications, where wire failure during cycling terminates device life.

Very Low Vapor Pressure — Long Service Life in Vacuum

Negligible evaporative mass loss prevents vacuum contamination, protects adjacent components, and avoids progressive cross-section thinning that would otherwise shorten filament life in high-vacuum discharge devices.

0.05 mm Diameter Spool Format — Continuous Winding & Automated Feed

Consistent diameter and surface condition across the full spool length support high-throughput production of cathode heaters, HID lamp filaments, and vacuum furnace resistance elements on precision winding machines.

Highest Melting Point of Any Element — Reliable Thermionic Performance

Structural stability at sustained operating temperatures ensures freedom from failure, surface degradation, and emission instability across device lifetime in cathode heater and electron gun applications.

Research Applications

Used for custom emission filaments, ion source heaters in mass spectrometry and ion implantation, and as a refractory wire substrate for surface modification and thin-film deposition studies.

Industrial Applications

Grade 1 Tungsten Spooled Wire is used wherever continuous clean-surface refractory wire at consistent 0.05 mm diameter is required for precision winding and automated filament production:

Thermionic Cathode Heater Coils
Clean surface eliminates outgassing contaminants, 0.05 mm diameter supports tight-pitch winding, and 1920 MPa tensile strength maintains coil geometry through high-temperature cycling in electron guns, X-ray cathodes, and vacuum discharge devices.
Vacuum Lamp & High-Intensity Discharge Lamp Filaments
Spooled format enables continuous automated winding; clean surface minimizes early-life outgassing in sealed envelopes; very low vapor pressure maximizes service life by limiting evaporative mass loss at operating temperature.
Electron Gun Components in Semiconductor Process Equipment
Surface cleanliness meets process-critical requirements in e-beam evaporators, electron beam lithography systems, and ion implantation sources; spooled format supports consistent automated fabrication of precision-wound assemblies.
Vacuum Furnace Resistance Elements
Maximum melting point, very low vapor pressure, and high tensile strength combine to give long-life elements that hold their wound geometry without contaminating the furnace atmosphere during sustained high-temperature operation.
Research: Emission Filaments, Ion Source Heaters & Thin-Film Deposition
Continuous spool length supports iterative filament design, winding parameter optimization, and systematic thin-film deposition experiments on refractory metal wire substrates in mass spectrometry, ion implantation, and surface science research.

Material Properties

Atomic Properties
Element Value
Atomic number 74
Crystal structure Body centred cubic
Electronic structure Xe 4f¹⁴ 5d⁴ 6s²
Valences shown 2,3,4,5,6
Atomic weight( amu ) 183.85
Thermal neutron absorption cross-section( Barns ) 18.5
Photo-electric work function( eV ) 4.55
Natural isotope distribution( Mass No./% ) 183/ 14.3
Natural isotope distribution( Mass No./% ) 182/ 26.3
Natural isotope distribution( Mass No./% ) 186/ 28.6
Natural isotope distribution( Mass No./% ) 180/ 0.1
Natural isotope distribution( Mass No./% ) 184/ 30.7
Atomic radius - Goldschmidt( nm ) 0.141
Ionisation potential( No./eV ) 1/ 7.98
Ionisation potential( No./eV ) 2/ 17.7
Mechanical Properties
Element Value
Material condition Soft
Material condition Hard
Poisson's ratio 0.28
Poisson's ratio 0.28
Bulk modulus( GPa ) 311
Bulk modulus( GPa ) 311
Tensile modulus( GPa ) 411
Tensile modulus( GPa ) 411
Hardness - Vickers( kgf mm⁻² ) 360
Hardness - Vickers( kgf mm⁻² ) 500
Tensile strength( MPa ) 550-620
Tensile strength( MPa ) 1920
Yield strength( MPa ) 550
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 5.4@20°C
Superconductivity critical temperature( K ) 0.0154
Temperature coefficient( K⁻¹ ) 0.0048@0-100°C
Thermal emf against Pt (cold 0C - hot 100C)( mV ) 1.12
Physical Properties
Element Value
Boiling point( C ) 5660
Density( gcm⁻³ ) 19.3@20°C
Thermal Properties
Element Value
Melting point( C ) 3410
Latent heat of evaporation( J g⁻¹ ) 4009
Latent heat of fusion( J g⁻¹ ) 192
Specific heat( J K⁻¹ kg⁻¹ ) 133@25°C
Thermal conductivity( W m⁻¹ K⁻¹ ) 173@0-100°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 4.5@0-100°C
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Available Configurations

Properties common to all products in this list

Commodity: Metals Material: Tungsten Form: Wire Composition: W Grade: Grade 1 CAS Number: 7440-33-7 Type: Clean Purity: 99.95% (3N5) Diameter: 0.05mm Straightness: 95/100cm

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Tolerances

Wire
Diameter ±10%
Length +5% / -1%