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Silicone Elastomer Film/Sheet

Available Configurations

Properties common to all products in this list

Commodity: Polymers Material: Polydimethylsiloxane (PDMS) Form: Foil/Film/Sheet Composition: PDMS - (C₂H₆OSi)ₙ CAS Number: 63148-53-8
Thickness Size
0.025 mm (film) to 8 mm (sheet) 10 x 10 mm to 500 x 500 mm

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Silicone Elastomer Film is a crosslinked polydimethylsiloxane (PDMS) film combining the widest functional temperature range of any common flexible film material, from -60°C to 200°C continuous service with short-term tolerance to higher temperatures, alongside tensile elongation of 100-800%, good dielectric properties, very low moisture absorption below 0.2%, and established biocompatibility to USP Class VI standards. The inorganic Si-O backbone gives it inherent thermal stability, chemical inertness to most solvents and aqueous media, and physiological compatibility that organic polymer films cannot match. Its soft, elastomeric character allows repeated deformation without fatigue failure, and the absence of toxic leachables makes it suitable for direct contact with tissues and biological fluids. In industry, silicone film is used for medical device gaskets and diaphragms, pharmaceutical process sealing membranes, food-contact bake ware liners, electrical insulation in automotive and aerospace wiring, vibration and thermal isolation layers, and high-temperature release films in composite manufacturing. In research, silicone elastomer film is widely used as the structural layer in soft lithography and microfluidic device fabrication, as a substrate for stretchable electronics and biosensor development, and for mechanical characterization studies of elastomeric films under repeated deformation cycles.
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Key Features

Silicone Elastomer Film is a crosslinked polydimethylsiloxane (PDMS) film combining the widest functional temperature range of any common flexible film material with established biocompatibility to USP Class VI standards:

Widest Functional Temperature Range of Any Common Flexible Film

Continuous service from −60 °C to 200 °C with short-term tolerance to higher temperatures exceeds the functional temperature range of all organic polymer film materials and qualifies silicone film for simultaneous cryogenic and high-temperature service within the same assembly.

Elastomeric Recovery Without Fatigue Failure

Tensile elongation of 100–800% and the ability to undergo repeated deformation without fatigue failure distinguish silicone film from all rigid and semi-rigid polymer films in applications requiring sustained elastic recovery, such as medical device diaphragms and sealing membranes.

Established Biocompatibility to USP Class VI

Biocompatibility to USP Class VI standards and the absence of toxic leachables qualify silicone film for direct contact with biological tissues and fluids in medical device, pharmaceutical, and food-contact applications.

Chemical Inertness of the Inorganic Si-O Backbone

The inorganic Si-O backbone gives inherent thermal stability, chemical inertness to most solvents and aqueous media, and physiological compatibility that organic polymer films cannot match. This is the fundamental material distinction that qualifies silicone for applications where organic polymer films would swell, dissolve, or leach.

Good Dielectric Properties and Low Moisture Absorption

Moisture absorption below 0.2% and good dielectric properties support electrical insulation applications in automotive and aerospace wiring across the full service temperature range, from cryogenic to 200 °C.

Industrial Applications

Silicone Elastomer Film is used across medical device, pharmaceutical, food processing, aerospace, and microfluidics applications wherever the unique combination of widest functional temperature range, elastomeric recovery, and USP Class VI biocompatibility determines material selection:

Medical Device Gaskets and Diaphragms
Used for medical device gaskets and diaphragms where USP Class VI biocompatibility, chemical inertness, and the −60 °C to 200 °C service range support reliable sealing performance across sterilization and storage conditions.
Pharmaceutical Process Sealing Membranes
Applied as pharmaceutical process sealing membranes where biocompatibility, chemical inertness to most solvents and aqueous media, and steam sterilization compatibility qualify silicone over less thermally and chemically stable elastomeric film alternatives.
High-Temperature Release Films in Composite Manufacturing
Used as high-temperature release films in composite manufacturing where the 200 °C continuous service temperature and elastomeric flexibility support repeated demolding without film fracture.
Electrical Insulation in Automotive and Aerospace Wiring
Applied as electrical insulation film in automotive and aerospace wiring where the service temperature range, good dielectric properties, and chemical inertness provide reliable insulation performance across demanding operating environments.
Soft Lithography, Microfluidic Device Fabrication and Stretchable Electronics Research
Widely used as the structural layer in soft lithography and microfluidic device fabrication, as a substrate for stretchable electronics and biosensor development, and for mechanical characterization studies of elastomeric films under repeated deformation cycles.

Material Properties

Chemical Resistance
Element Value
Acids - concentrated Good-Poor
Acids - dilute Good-Poor
Alcohols Good-Fair
Alkalis Good-Fair
Aromatic hydrocarbons Poor
Greases and Oils Good-Poor
Halogenated Hydrocarbons Poor
Halogens Poor
Ketones Poor
Mechanical Properties
Element Value
Hardness - Rockwell 60 degrees Shore A
Elongation at break( % ) 200-800
Tensile strength( MPa ) 6.5
Physical Properties
Element Value
Radiation resistance Poor
Density( gcm⁻³ ) 1.1-1.5
Thermal Properties
Element Value
Lower working temperature( C ) -20
Upper working temperature( C ) 200-260
Specific heat( J K⁻¹ kg⁻¹ ) 1300-1500
Thermal conductivity( W m⁻¹ K⁻¹ ) 0.22@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 250-300
Electrical Properties
Element Value
Volume resistivity( Ohmcm ) 10¹⁸-10²₀
each

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Available Configurations

Properties common to all products in this list

Commodity: Polymers Material: Polydimethylsiloxane (PDMS) Form: Foil/Film/Sheet Composition: PDMS - (C₂H₆OSi)ₙ CAS Number: 63148-53-8

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Tolerances

Foil/Film/Sheet
Thickness ±20%
Linear dimension <100mm ±1mm
Linear dimension >=100mm +2 / -1%