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Rhenium Foil/Sheet

Available Configurations

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Commodity: Metals Material: Rhenium Form: Foil/Film/Sheet Composition: Re CAS Number: 7440-15-5 Purity: 99.99% (4N) Temper: Annealed
Thickness Size
0.0125 mm (foil) to 2 mm (sheet) 10 x 10 mm to 100 x 100 mm

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Rhenium Foil (Re, high purity) is an elemental refractory metal in thin flat sheet form, supplied in the As Rolled temper, possessing the second highest melting point of any element and exceptional high-temperature strength retention, resistance to thermal shock, and ductility after high-temperature exposure relative to other refractory metals. These properties make it uniquely suited to extreme-temperature applications where tungsten, molybdenum, or other refractory metals are insufficient or too brittle in service. Rhenium forms the basis of the W-Re alloy system used in Type C and Type D thermocouples for measurements up to 2300°C, and is used as a trace addition to Mo and W to dramatically improve high-temperature ductility. In industry, rhenium foil is used for thermocouple lead elements in high-temperature process and furnace measurement, as a diffusion barrier in ultra-high-temperature electronics, for rocket thruster combustion chamber liner elements requiring extreme thermal resistance, and as a catalyst material where rhenium-platinum combinations are established for naphtha reforming and petroleum processing. In research, it is used for high-temperature mechanical property studies in refractory metals, thermoelectric calibration at very high temperatures, and as a model high-melting, high-density refractory metal for surface science and thin-film studies requiring extreme thermal stability.
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Key Features

Rhenium Foil is a refractory metal foil combining the second-highest melting point of any element at 3186 °C, exceptional ductility among refractory metals, high density of 21.0 g/cm³, and outstanding resistance to thermal fatigue:

Second-Highest Melting Point of Any Element

Melting point of 3186 °C is exceeded only by tungsten, qualifying rhenium foil for electrical contacts, heating elements, and structural components in ultra-high-temperature vacuum furnace applications where tungsten’s brittleness in foil form and susceptibility to oxidation would be prohibitive.

Exceptional Ductility Among Refractory Metals

Unlike tungsten and molybdenum, rhenium maintains good ductility in the foil condition and after high-temperature annealing, allowing fine cutting, shaping, and forming into mass spectrometer grids, X-ray tube components, and furnace heating element geometries that would fracture in tungsten foil.

Outstanding Resistance to Thermal Fatigue

Rhenium exhibits outstanding resistance to thermal fatigue and deformation under repeated heating and cooling cycles, qualifying it for use in heating elements, spark ignition contacts, and thermally cycled structural components where dimensional stability and fatigue resistance under thermal cycling are critical service requirements.

Excellent Catalytic Activity in Chemical Reforming

Rhenium is an effective catalyst for petroleum reforming reactions, and rhenium foil provides a defined geometry catalyst substrate for fundamental studies of reforming surface reactions and development of rhenium-based catalytic systems in chemical processing research.

High Density

Density of 21.0 g/cm³ supports use in counterweight, balance, and radiation shielding applications where maximum mass per unit volume and corrosion resistance are simultaneously required in a machinable, formable sheet metal format.

Industrial Applications

Rhenium Foil is used across mass spectrometry, X-ray equipment, vacuum furnace engineering, and catalysis wherever the unique combination of second-highest melting point, exceptional ductility among refractory metals, and thermal fatigue resistance determine material selection:

Grids in Mass Spectrometers and Ion Beam Equipment
Used for grid elements in mass spectrometers and ion beam equipment, where rhenium’s high melting point, chemical stability under ion bombardment, and ductility allowing precision grid fabrication by cutting and forming qualify it for electrode elements that must withstand high temperatures and energetic ion exposure.
X-Ray Equipment Components
Applied as X-ray tube anode and grid components, where rhenium’s high melting point, resistance to thermal fatigue under repeated electron beam heating cycles, and stability under the vacuum and thermal conditions of X-ray tube operation support extended service life relative to tungsten alternatives.
Heating Elements and Furnace Components in Ultra-High-Temperature Vacuum Systems
Used as heating elements and furnace components in ultra-high-temperature vacuum furnace systems, where the combination of second-highest melting point, ductility in the fabricated condition, and resistance to thermal fatigue provides heating element service life and formability that tungsten foil cannot match.
Catalysts in Chemical Reforming Applications
Applied as catalysts and catalyst substrate material in petroleum reforming and chemical processing applications, where rhenium’s catalytic activity in dehydrogenation and cyclisation reactions and resistance to catalyst deactivation support its use in reforming catalyst systems and surface reaction studies.
Refractory Metal Performance, Thin-Film Deposition and High-Temperature Oxidation Research
Used in research into refractory metal mechanical and thermal performance at ultra-high temperatures, thin-film rhenium deposition parameter optimization, and high-temperature oxidation resistance characterization for development of rhenium-based coatings and alloys for advanced aerospace and energy system applications.

Material Properties

Atomic Properties
Element Value
Atomic number 75
Crystal structure Hexagonal close packed
Electronic structure Xe 4f¹⁴ 5d⁵ 6s²
Valences shown -1,1,2,3,4,5,6,7
Atomic weight( amu ) 186.207
Thermal neutron absorption cross-section( Barns ) 85
Photo-electric work function( eV ) 5
Natural isotope distribution( Mass No./% ) 187/ 62.6
Natural isotope distribution( Mass No./% ) 185/ 37.4
Atomic radius - Goldschmidt( nm ) 0.138
Ionisation potential( No./eV ) 1/ 7.87
Ionisation potential( No./eV ) 2/ 16.6
Mechanical Properties
Element Value
Material condition Soft
Material condition Hard
Poisson's ratio 0.26
Poisson's ratio 0.26
Bulk modulus( GPa ) 334
Bulk modulus( GPa ) 334
Tensile modulus( GPa ) 466
Tensile modulus( GPa ) 466
Hardness - Vickers( kgf mm⁻² ) 280
Hardness - Vickers( kgf mm⁻² ) 700
Tensile strength( MPa ) 2225
Tensile strength( MPa ) 1125
Yield strength( MPa ) 315
Yield strength( MPa ) 2150
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 18.7@20°C
Superconductivity critical temperature( K ) 1.7
Temperature coefficient( K⁻¹ ) 0.0045@0-100°C
Physical Properties
Element Value
Boiling point( C ) 5627
Density( gcm⁻³ ) 21@20
Thermal Properties
Element Value
Melting point( C ) 3180
Latent heat of evaporation( J g⁻¹ ) 3824
Latent heat of fusion( J g⁻¹ ) 179.9
Specific heat( J K⁻¹ kg⁻¹ ) 138@25
Thermal conductivity( W m⁻¹ K⁻¹ ) 48@0-100°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 6.6@0-100°C
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Available Configurations

Properties common to all products in this list

Commodity: Metals Material: Rhenium Form: Foil Composition: Re CAS Number: 7440-15-5 Purity: 99.99% (4N) Temper: Annealed

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Tolerances

Foil
Thickness <0.01mm ±25%
Thickness 0.01mm - 0.05mm ±15%
Thickness >0.05mm ±10%
Linear dimension <100mm ±1mm
Linear dimension >=100mm +2 / -1%