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Formula: Cu 94/Sn 6
Form: Insulated Wire
Material: Phosphor Bronze
Commodity: Alloys
Insulation: Polyimide

Polyimide-Insulated Phosphor Bronze Wire (Cu94/Sn6)

Polyimide-Insulated Phosphor Bronze Wire (Cu94/Sn6)) integrates the high fatigue resistance, wear durability, and spring-like mechanical properties of phosphor bronze with the dielectric strength and high-temperature endurance of polyimide insulation. It is well-suited for precision connectors, switch contacts, and instrumentation wiring in aerospace, defense, and electronics manufacturing. Applications include resilient contact leads, vibration-resistant wiring, and durable interconnects in precision sensors. In research, it is used for studies on alloy fatigue under thermal cycling, polyimide adhesion to copper alloys, and wear resistance in dynamic electrical contacts. The combination of mechanical resilience, stable conductivity, and insulation integrity ensures dependable performance in demanding operational and experimental environments.
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Tolerances

Insulated Wire
Conductor Diameter ±10%
Insulation Thickness Nominal
Length +5% / -1%

Material Properties for Alloys

Mechanical Properties
Element Value
Hardness - Brinell 80-225
Elongation at break( % ) 60
Modulus of elasticity( GPa ) 90-120
Izod impact strength( J m⁻¹ ) 62
Shear strength( MPa ) 250-430
Tensile strength( MPa ) 320-740
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 11.0-16.0
Temperature coefficient( K⁻¹ ) 0.0006-0.0007
Thermal Properties
Element Value
Melting point( C ) 900-1050
Thermal conductivity( W m⁻¹ K⁻¹ ) 50-75@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 17@20-100°C
Physical Properties
Element Value
Density( gcm⁻³ ) 8.9

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