Polyimide-Insulated Gold Wire

Polyimide-Insulated Gold Wire integrates a high-purity (≥99.99%) gold conductor with a robust polyimide film coating, delivering excellent electrical insulation, mechanical durability, and thermal stability up to 240 °C. The polyimide coating offers resistance to radiation, solvents, and thermal cycling, making it ideal for harsh environments. This wire is widely used in aerospace harnesses, satellite systems, flexible circuit connectors, and nuclear instrumentation. Specific applications include signal transmission in avionics, coil windings in radiation-exposed motors, and medical implants requiring biocompatibility and reliability. The dielectric strength and flame retardancy of the insulation contribute to superior safety in compact or high-voltage circuits. Research confirms its suitability in space and aviation sectors, thanks to polyimide’s stability in vacuum, radiation, and extreme temperature gradients. The fusion of gold’s conductivity with polyimide’s resilience positions this wire at the forefront of advanced interconnect solutions.

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Tolerance

Properties

Reference & Citations

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Tolerances

Insulated Wire

Conductor Diameter		±10%
Insulation Thickness		Nominal
Length		+5% / -1%

Material Properties for Precious Metals

Atomic Properties

Element	Value
Atomic number	79
Crystal structure	Face centred cubic
Electronic structure	Xe 4f¹⁴ 5d¹⁰ 6s¹
Valences shown	1,3
Atomic weight( amu )	196.9665
Thermal neutron absorption cross-section( Barns )	98.8
Photo-electric work function( eV )	4.8
Atomic radius - Goldschmidt( nm )	0.144
Ionisation potential( No./eV )	1/ 9.22
Ionisation potential( No./eV )	2/ 20.5

Mechanical Properties

Element	Value
Material condition	Soft
Material condition	Hard
Poisson's ratio	0.42
Poisson's ratio	0.42
Bulk modulus( GPa )	171
Bulk modulus( GPa )	171
Tensile modulus( GPa )	78.5
Tensile modulus( GPa )	78.5
Hardness - Vickers( kgf mm⁻² )	20-30
Hardness - Vickers( kgf mm⁻² )	60
Tensile strength( MPa )	130
Tensile strength( MPa )	220
Yield strength( MPa )	205
Yield strength( MPa )	-

Electrical Properties

Element	Value
Electrical resistivity( µOhmcm )	2.20@20@20°C
Temperature coefficient( K⁻¹ )	0.004@0-100°C
Thermal emf against Pt (cold 0C - hot 100C)( mV )	0.74

Physical Properties

Element	Value
Boiling point( C )	3080
Density( gcm⁻³ )	19.3@20°C

Thermal Properties

Element	Value
Melting point( C )	1064.4
Latent heat of evaporation( J g⁻¹ )	1738
Latent heat of fusion( J g⁻¹ )	64.9
Specific heat( J K⁻¹ kg⁻¹ )	129@25°C
Thermal conductivity( W m⁻¹ K⁻¹ )	318@0-100°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ )	14.1@0-100°C