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Formula: Cu 94/Sn 6
Form: Wire
Material: Phosphor Bronze
Commodity: Alloys

Phosphor Bronze Spooled Wire (Cu94/Sn6)

Phosphor Bronze Spooled Wire (Cu94/Sn6) offers an optimal combination of corrosion resistance, elasticity, and conductivity, making it valuable for applications requiring repeated flexing and precise mechanical tolerances. The alloy’s tin addition improves hardness and wear resistance while retaining good electrical properties. In spooled form, it allows continuous feed into automated winding systems for producing springs, fine coils, and woven conductive fabrics. Typical uses span connector pins, switch components, and vibration-resistant leads in marine, aerospace, and industrial electronics. In research, it supports development of microcoil actuators, miniature contact systems, and woven shielding meshes. Its ability to maintain mechanical stability and conductivity over prolonged service life ensures its relevance in advanced engineering and high-reliability manufacturing.
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Tolerances

Wire
Diameter ±10%
Length +5% / -1%

Material Properties for Alloys

Mechanical Properties
Element Value
Hardness - Brinell 80-225
Elongation at break( % ) 60
Modulus of elasticity( GPa ) 90-120
Izod impact strength( J m⁻¹ ) 62
Shear strength( MPa ) 250-430
Tensile strength( MPa ) 320-740
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 11.0-16.0
Temperature coefficient( K⁻¹ ) 0.0006-0.0007
Thermal Properties
Element Value
Melting point( C ) 900-1050
Thermal conductivity( W m⁻¹ K⁻¹ ) 50-75@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 17@20-100°C
Physical Properties
Element Value
Density( gcm⁻³ ) 8.9

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