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Palladium Foil

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Commodity: Precious Metals Material: Palladium Form: Foil/Film/Sheet Composition: Pd CAS Number: 7440-05-3
Purity Thickness Sides Temper ⓘ Other Variant
99.75% (2N75) to 99.99% (4N) 0.0005 mm (thin foil) to 2 mm (sheet) 5 mm to 150 mm As Rolled Light Tight (Pinhole Free)

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Palladium Foil (99.75–99.99% purity) is a platinum group metal foil defined by one property no other metallic foil can match: it is selectively permeable to hydrogen, allowing hydrogen atoms to diffuse through the bulk material while blocking all other gases entirely. This makes it the material of choice for hydrogen purification membranes, isotope separation, and any application requiring a solid-state hydrogen-selective barrier. Beyond its hydrogen permeability, palladium is an excellent heterogeneous catalyst, chemically resistant to a wide range of acids and oxidizing environments in ambient conditions, and soft enough in the annealed state to be readily formed and handled. Available from 0.0005 mm ultra-thin foil through to 2 mm sheet across sizes up to 150 mm, with purity options from 2N75 to 4N, it covers the range from industrial membrane fabrication to high-purity research use. Typical applications include hydrogen diffusion membrane cells, fuel cell component substrates, electrochemical electrode foils, and thin-film catalytic research. In research, palladium foil is central to hydrogen storage investigations, surface catalysis studies, and electrochemical characterization where a noble metal substrate with well-defined and reproducible surface chemistry is required.
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Key Features

Palladium Foil at 99.75–99.99% purity is a platinum group metal foil defined by one property no other metallic foil can match: selective permeability to hydrogen, allowing hydrogen atoms to diffuse through the bulk material while blocking all other gases entirely:

Unique Selective Hydrogen Permeability — No Other Metallic Foil Provides This Property

Palladium is selectively permeable to hydrogen and to no other gas — hydrogen atoms diffuse through the bulk metal while all other gases are blocked entirely. This makes Palladium Foil the material of choice for hydrogen purification membranes, isotope separation cells, and any application requiring a solid-state hydrogen-selective barrier where no other metallic foil can substitute.

Excellent Heterogeneous Catalyst for Hydrogenation, Oxidation & Coupling Reactions

Palladium is an excellent heterogeneous catalyst, and its foil format provides a flat, high-surface-area substrate for catalytic reaction studies, fuel cell electrode assemblies, and surface catalysis investigations where a well-characterized, reproducible noble metal catalytic surface in a defined geometry is required.

Noble Metal Chemical Resistance in a Wide Range of Environments

Palladium resists attack by a wide range of acids and oxidizing environments in ambient conditions — providing chemical stability in electrochemical cells, analytical instruments, and process environments where base metal foils would corrode or contaminate the system. Supplied in the as-rolled condition, it is readily handled and integrated into membrane and electrode assemblies.

Wide Thickness Range (0.0005 mm to 2 mm) Across Purity Grades 2N75 to 4N

Available from 0.0005 mm ultra-thin membrane foil through to 2 mm sheet across sizes up to 150 mm, with purity options from 2N75 to 4N — covering the range from thin hydrogen separation membranes and electrode foils through to thicker substrate and target forms, with purity grade selection matched to industrial or high-purity research requirements.

Central Material for Hydrogen Storage, Surface Catalysis & Electrochemical Research

Palladium Foil is central to hydrogen storage investigations, surface catalysis studies, and electrochemical characterization in research, where its noble metal substrate with well-defined and reproducible surface chemistry provides a platform for systematic experimental programs that cannot be replicated with other metallic foils.

Industrial Applications

Palladium Foil is used across hydrogen separation, fuel cell technology, catalysis, electrochemistry, and surface science research wherever selective hydrogen permeability, noble metal chemical stability, and a well-characterized catalytic surface must be provided in a foil form factor:

Hydrogen Diffusion Membrane Cells & Purification Systems
The defining application for Palladium Foil: hydrogen diffusion membrane cells and purification systems where palladium's unique selective permeability — allowing only hydrogen to pass through the solid metal while blocking all other gases — provides the gas-selective barrier function that no other metallic foil can replicate. Used across laboratory-scale permeation measurement, isotope separation, and industrial hydrogen purification at purity grades matched to the product stream specification.
Fuel Cell Component Substrates & Electrode Foils
Applied as fuel cell component substrates and electrode foils, where palladium's catalytic activity for electrochemical hydrogen oxidation and oxygen reduction, combined with its noble metal chemical stability in fuel cell electrolyte environments, supports reliable electrode performance across the operating life of the cell.
Electrochemical Electrode Foils & Reference Substrates
Used as electrochemical electrode foils and reference substrates in voltammetry, impedance spectroscopy, and electrochemical characterization, where palladium's noble metal surface chemistry, resistance to corrosion in a wide range of electrolytes, and well-defined electrochemical behavior provide a reproducible precious metal electrode for systematic electrochemical research.
Thin-Film Catalytic Research & Surface Catalysis Studies
Employed as a substrate and active catalytic surface in thin-film catalytic research and surface catalysis studies, where palladium's catalytic activity for hydrogenation, coupling, and oxidation reactions — combined with the foil's well-defined surface area and purity-controlled composition — provides a reproducible platform for systematic investigation of heterogeneous catalytic mechanisms and thin-film catalyst performance.
Hydrogen Storage Investigations & Electrochemical Characterization Research
Central to hydrogen storage research, where palladium's well-documented hydrogen absorption behavior — forming palladium hydride phases across a defined pressure-composition isotherm — makes Palladium Foil the standard experimental substrate for hydrogen absorption kinetics, thermodynamics, and cycling stability studies; and used in electrochemical characterization research where a noble metal foil with well-defined and reproducible surface chemistry is an experimental requirement.

Material Properties

Atomic Properties
Element Value
Atomic number 46
Crystal structure Face centred cubic
Electronic structure Kr 4d¹⁰
Valences shown 2, 3, 4
Atomic weight( amu ) 106.42
Thermal neutron absorption cross-section( Barns ) 6
Photo-electric work function( eV ) 5
Natural isotope distribution( Mass No./% ) 108/ 26.7
Natural isotope distribution( Mass No./% ) 110/ 11.8
Natural isotope distribution( Mass No./% ) 104/ 11.0
Natural isotope distribution( Mass No./% ) 102/ 1.0
Natural isotope distribution( Mass No./% ) 105/ 22.2
Natural isotope distribution( Mass No./% ) 106/ 27.3
Atomic radius - Goldschmidt( nm ) 0.137
Ionisation potential( No./eV ) 1/ 8.3
Ionisation potential( No./eV ) 2/ 19.4
Ionisation potential( No./eV ) 3/ 32.9
Mechanical Properties
Element Value
Material condition Soft
Material condition Hard
Poisson's ratio 0.39
Poisson's ratio 0.39
Bulk modulus( GPa ) 187
Bulk modulus( GPa ) 187
Tensile modulus( GPa ) 121
Tensile modulus( GPa ) 121
Hardness - Vickers( kgf mm⁻² ) 40
Hardness - Vickers( kgf mm⁻² ) 100
Tensile strength( MPa ) 140-195
Tensile strength( MPa ) 325
Yield strength( MPa ) 205
Yield strength( MPa ) 34.5
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 10.8@20
Temperature coefficient( K⁻¹ ) 0.0042@0-100
Thermal emf against Pt (cold 0C - hot 100C)( mV ) -0.57
Physical Properties
Element Value
Boiling point( C ) 3140
Density( gcm⁻³ ) 12@20°C
Thermal Properties
Element Value
Melting point( C ) 1554
Latent heat of evaporation( J g⁻¹ ) 3398
Latent heat of fusion( J g⁻¹ ) 157
Specific heat( J K⁻¹ kg⁻¹ ) 244@25
Thermal conductivity( W m⁻¹ K⁻¹ ) 71.8@0-100°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 11@0-100
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Available Configurations

Properties common to all products in this list

Commodity: Precious Metals Material: Palladium Form: Foil Composition: Pd CAS Number: 7440-05-3

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Tolerances

Foil
Thickness <0.01mm ±25%
Thickness 0.01mm - 0.05mm ±15%
Thickness >0.05mm ±10%
Linear dimension <100mm ±1mm
Linear dimension >=100mm +2 / -1%