Invar® Coil (Fe64/Ni36, UNS K93600) is the near-zero thermal expansion alloy supplied in a continuous strip format, combining a coefficient of thermal expansion of 1.7–2.0 × 10⁻⁶ K⁻¹ with the processing efficiency of a coiled feedstock suited to roll-to-roll fabrication, progressive-die stamping, and automated forming operations. The coil format provides the continuous, uninterrupted supply needed for high-throughput production of Invar components, including fine metal mask blanks for OLED display manufacture, thermal compensation strip elements embedded in precision electronic assemblies, and bimetallic thermostatic strip stock where Invar serves as the low-expansion layer. Its tensile strength of 450–590 MPa and elongation of 45% in the annealed condition support reliable forming behaviour across the dimensional range without the brittleness that characterises many high-modulus low-expansion alternatives. The Curie temperature of 279 °C defines the upper bound of the low-CTE behaviour: above this temperature the anomalous magnetovolume effect collapses and CTE returns toward normal ferrous alloy values, a parameter relevant to any application where service temperature approaches this limit. In aerospace tooling, Invar coil strip is used to fabricate face sheets and thermal management elements in composite lay-up moulds, where CTE matching to carbon fibre reinforced polymer is the design requirement. In research, it serves as a substrate strip for thin-film deposition and surface science experiments requiring a dimensionally stable metallic platform across cryogenic to near-ambient temperature ranges.
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Key Features
Invar® Coil (Fe64/Ni36, UNS K93600) is the near-zero thermal expansion alloy supplied in a continuous strip format for roll-to-roll fabrication, progressive-die stamping, and automated forming operations:
CTE 1.7–2.0 × 10⁻⁶ K⁻¹
The near-zero coefficient of thermal expansion is the alloy’s defining property, maintaining dimensional stability through temperature cycles that would cause measurable growth, shrinkage, or distortion in any conventional metallic strip.
Curie Temperature 279 °C
The upper bound of the low-CTE behavior. Above 279 °C the magnetovolume effect collapses and CTE returns toward normal ferrous alloy values. Service temperature must remain below this limit for the low-expansion property to apply.
Tensile Strength 450–590 MPa
Good mechanical strength supports reliable stamping and roll-forming operations without the brittleness that characterizes many high-modulus low-expansion alternatives.
Elongation 45% (Annealed)
Good formability in the annealed condition enables reliable forming across the dimensional range of coil strip applications.
CTE Matched to Carbon Fiber Reinforced Polymer
The CTE of Invar closely matches that of CFRP in the fiber direction, making it the standard material for composite lay-up mould face sheets and thermal management elements in aerospace tooling.
Continuous Coil Format
Provides the uninterrupted supply needed for high-throughput production of Invar components, supporting roll-to-roll fabrication, progressive-die stamping, and automated forming at production scale.
Industrial Applications
Invar® Coil is used wherever continuous-length dimensionally stable strip is required for high-throughput forming, stamping, or composite tooling fabrication:
✦ Fine Metal Mask Blanks for OLED Display Manufacture
Used to produce fine metal mask blanks for RGB organic material vapour deposition in OLED display manufacture, where Invar’s CTE is typically four times lower than conventional electroformed nickel or nickel-cobalt alloys at equivalent thickness, maintaining mask geometry through the thermal cycles of the deposition process.
✦ Thermal Compensation Strip Elements
Applied as thermal compensation strip elements embedded in precision electronic assemblies, where the near-zero CTE provides dimensional compensation against the thermal expansion of adjacent components.
✦ Bimetallic Thermostatic Strip Stock
Used as the low-expansion layer in bimetallic thermostatic strip production, where the differential CTE between Invar and a high-expansion partner drives the deflection response that actuates thermostatic devices.
✦ Composite Lay-Up Mould Face Sheets
Applied in aerospace tooling as face sheets for composite lay-up moulds, where CTE matching to carbon fiber reinforced polymer ensures dimensional fidelity of the moulded component through the cure cycle.
✦ Thin-Film Deposition Substrate Strip
Serves as a dimensionally stable metallic substrate strip for thin-film deposition and surface science experiments requiring a stable platform across cryogenic to near-ambient temperature ranges.