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Hastelloy® X Foil/Sheet

Available Configurations

Properties common to all products in this list

Commodity: Alloys Material: Nickel/Molybdenum (Hastelloy®) Form: Foil/Film/Sheet Composition: Ni 49.5/Cr 22/Fe 18/Mo 9/Co 1/W Grade: Hastelloy® X UNS Number: N06002 Temper: Annealed
Thickness Size
0.25 mm to 0.5 mm 10 x 10 mm to 300 x 300 mm

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Hastelloy® X Foil (Ni 47/Cr 22/Fe 18/Mo 9, UNS N06002) is a solid-solution-strengthened nickel-chromium-iron-molybdenum alloy foil combining tensile strength of 655-793 MPa, density of approximately 8.22 g/cm³, and a maximum service temperature in air of approximately 1200°C, among the highest of any commercially available nickel superalloy foil and substantially above the capability of precipitation-hardened grades. Oxidation resistance at these extreme temperatures is provided by a continuous Cr2O3 protective scale, while the solid-solution strengthening of chromium, molybdenum, and iron maintains mechanical integrity through the full service temperature range. Good weldability and good ductility relative to precipitation-hardened grades make it well suited to thin formed components in complex aerospace assemblies. In industry, Hastelloy® X foil is used for gas turbine combustion liner sheets, afterburner flame holder elements, aerospace hot-section heat shields, industrial furnace roller and rail elements, and nuclear reactor component linings where sustained mechanical performance to approximately 1200°C in oxidising atmospheres is required. In research, it is confirmed as a reference solid-solution nickel superalloy for comparative high-temperature oxidation and fatigue studies, benchmarked in long-duration cyclic oxidation tests alongside Haynes 230 and 214, and as a model material for directed energy deposition process development in nickel superalloy additive manufacturing.
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Key Features

Hastelloy® X Foil (Ni 47/Cr 22/Fe 18/Mo 9, UNS N06002) is a solid-solution-strengthened nickel-chromium-iron-molybdenum alloy foil combining a maximum service temperature of approximately 1200 °C in air with good weldability and ductility relative to precipitation-hardened grades:

Maximum Service Temperature Among the Highest of Any Commercial Nickel Superalloy Foil

Maximum service temperature of approximately 1200 °C in air is among the highest of any commercially available nickel superalloy foil and substantially above the capability of precipitation-hardened grades. This enables application in the highest-temperature zones of gas turbine hot sections, afterburner assemblies, and industrial furnace components where precipitation-hardened alloys would overage and lose strength.

Oxidation Resistance Through Continuous Cr₂O₃ Protective Scale

Oxidation resistance at extreme temperatures is provided by a continuous Cr₂O₃ protective scale, while solid-solution strengthening from chromium, molybdenum, and iron maintains mechanical integrity through the full service temperature range without the over-ageing limitations of precipitation-hardened grades.

Good Weldability Relative to Precipitation-Hardened Grades

Good weldability makes Hastelloy® X well suited to thin formed components in complex aerospace assemblies where post-weld heat treatment is impractical, and supports repair welding of combustion liner and heat shield components in aerospace maintenance.

Good Ductility Relative to Precipitation-Hardened Grades

Good ductility relative to precipitation-hardened nickel superalloys supports the forming of complex thin-section combustion liner sheets, heat shield panels, and afterburner flame holder geometries without fracture at the forming radii required in aerospace hot-section fabrication.

Tensile Strength and Density

Tensile strength of 655–793 MPa and density of approximately 8.22 g/cm³ support structural requirements of combustion liner sheets, aerospace heat shields, and industrial furnace components across the full service temperature range.

Industrial Applications

Hastelloy® X Foil is used across aerospace gas turbine, industrial furnace, and nuclear applications wherever sustained mechanical performance to approximately 1200 °C in oxidizing atmospheres combined with good weldability and formability determines material selection:

Gas Turbine Combustion Liner Sheets
Used for gas turbine combustion liner sheets, where the combination of maximum service temperature approaching 1200 °C, oxidation resistance through the Cr₂O₃ scale, and good weldability qualifies Hastelloy® X as the established solid-solution alloy for this application.
Afterburner Flame Holder Elements
Applied as afterburner flame holder elements in military aircraft propulsion systems, where the combination of extreme operating temperature, cyclic thermal loading, and requirement for good formability into complex flame holder geometries qualifies Hastelloy® X over precipitation-hardened alternatives.
Aerospace Hot-Section Heat Shields
Used for aerospace hot-section heat shields, where service temperatures approaching 1200 °C, oxidation resistance under repeated thermal cycling, and good ductility for forming complex shielding geometries are simultaneously required.
Industrial Furnace Roller, Rail and Lining Elements
Applied as industrial furnace roller, rail, and lining elements in high-temperature industrial furnaces, where sustained mechanical performance and oxidation resistance at temperatures substantially above the capability of conventional stainless steels qualify Hastelloy® X for long-duration furnace service.
Reference Solid-Solution Nickel Superalloy for High-Temperature Research
Confirmed as a reference solid-solution nickel superalloy for comparative high-temperature oxidation and fatigue studies, benchmarked in long-duration cyclic oxidation tests alongside Haynes 230 and 214, and as a model material for directed energy deposition process development in nickel superalloy additive manufacturing.

Material Properties

Magnetic Properties
Element Value
Initial permeability 1.002
Mechanical Properties
Element Value
Elongation at break( % ) <46
Tensile strength( MPa ) 740-760
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 118
Temperature coefficient( K⁻¹ ) -
Thermal Properties
Element Value
Melting point( C ) 1260-1355
Specific heat( J K⁻¹ kg⁻¹ ) 486@23°C
Thermal conductivity( W m⁻¹ K⁻¹ ) 9.1@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 13@25-100°C
Physical Properties
Element Value
Density( gcm⁻³ ) 8.22
each

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Available Configurations

Properties common to all products in this list

Commodity: Alloys Material: Nickel/Molybdenum (Hastelloy®) Form: Foil Composition: Ni 49.5/Cr 22/Fe 18/Mo 9/Co 1/W Grade: Hastelloy® X UNS Number: N06002 Temper: Annealed

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Tolerances

Foil
Thickness <0.01mm ±25%
Thickness 0.01mm - 0.05mm ±15%
Thickness >0.05mm ±10%
Linear dimension <100mm ±1mm
Linear dimension >=100mm +2 / -1%