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1200 Aluminum Foil (Light Tight)

Available Configurations

Properties common to all products in this list

Commodity: Metals Material: Aluminum Form: Foil (Light Tight) Grade: 1200 Composition: Al CAS Number: 7429-90-5 Purity: 99% (2N) Opacity: Light Tight
Thickness Sides Temper ⓘ Other Grade
0.02 mm to 0.1 mm 10 mm to 300 mm Annealed
Hard
High-Purity
Ultra-High-Purity
Al
1050
Al 1070
Al 1199

Need custom configurations? Please contact us.

Al 1200 Light-Tight Aluminum Foil is a pinhole-free variant of 1200 aluminum foil with a minimum aluminum content of 99.0%, manufactured to ensure complete optical opacity across the visible and near-infrared spectrum while retaining the mechanical durability and corrosion resistance that characterize the 1200 alloy. Electrical conductivity of ~55–57% IACS and thermal conductivity of ~205 W/m·K are maintained relative to standard 1200 foil — the light-tight manufacturing process targeting surface continuity without altering bulk composition, and the slightly higher iron and silicon content of 1200 providing greater foil strength and handling durability than equivalent 1050 or 1070 light-tight grades. The naturally passivating oxide layer provides reliable corrosion resistance, and the higher work-hardening rate of 1200 relative to purer grades gives light-tight foil produced from this alloy greater resistance to tearing and puncture during enclosure fabrication and handling. Al 1200 light-tight foil is used in photosensitive material packaging, pharmaceutical and food-grade barrier applications, and industrial light-exclusion enclosures where pinhole-free construction, moisture resistance, and mechanical robustness are simultaneously required. The alloy's formability also supports custom fabrication of light-tight housings for optical sensors, detector assemblies, and photographic equipment in industrial and laboratory environments. Al 1200 is a standard commercial-purity benchmark in foil processing and barrier performance research.
Starting at $330.00 each
No Minimum order Approx. 2 weeks leadtime Free technical support Free delivery available

Surface Analysis & Materials Testing

We offer access to a full suite of surface analytical and corrosion testing methods through Suisse Technology Partners AG, Goodfellow's own ISO 17025 accredited laboratory specializing in aluminum surfaces. The methods below are available as standalone testing services or as part of a broader materials characterization program.

NSS Neutral Salt Spray Test
NSS — Neutral Salt Spray Test
Corrosion susceptibility assessment against neutral sodium chloride solution.
ESS Acetic Acid Salt Spray Test
ESS — Acetic Acid Salt Spray Test
Corrosion susceptibility assessment against acetic sodium chloride solution.
Corrosion Testing
Corrosion Testing
General corrosion assessment for damage investigation and corrosion prevention.
Kesternich Test
Kesternich Test
Resistance of materials to condensing moisture containing sulfur dioxide.
Climatic Constant Climate Test
Climatic / Constant Climate Test
Resistance in alternating or constant temperature and humidity exposure.
Condensation Water Climate Test
Condensation Water Climate Test
Resistance of specimens in condensed water constant climate conditions.
VDA Change Test
VDA Change Test
7-day cyclic test per VDA 621-415 combining NSS and condensation water exposure.
Alternating Continuous Immersion Test
Alternating / Continuous Immersion Test
Resistance in alternating or permanent immersion in specified test media.
Filiform Corrosion Test
Filiform Corrosion Test
Detection of filiform corrosion propagation beneath organic coatings.
UV Resistance
UV Resistance
Resistance of coatings to UV radiation combined with condensing moisture.
Metallography
Metallography
Microstructure evaluation, grain size, layer thickness, and precipitation state analysis.
Scanning Electron Microscopy SEM
Scanning Electron Microscopy (SEM)
High-magnification imaging up to 100,000× for surface and failure analysis.
Stereomicroscopy
Stereomicroscopy
Detailed macroscopic surface analysis for metals and coatings.
Surface Topography
Surface Topography
3D non-contact surface scanning for roughness, friction, wear, and adhesion assessment.
Surface Abrasion Resistance
Surface Abrasion Resistance
Abrasion resistance of anodic oxide layers; production control for architectural coatings.
Laboratory Electroplating
Laboratory Electroplating
Electrochemical deposition of metallic coatings on substrates in electrolytic bath conditions.
To request surface analysis or corrosion testing for your aluminum material, please submit a material analysis request or contact us.

Key Features

Al 1200 Light-Tight Aluminum Foil is a pinhole-free variant of 1200 aluminum foil with a minimum aluminum content of 99.0%, combining complete optical opacity with the greatest mechanical strength and handling durability of the four 1xxx light-tight foil grades:

Pinhole-Free Construction & Complete Optical Opacity

Light-tight manufacturing eliminates microscopic pinholes, providing complete and verified exclusion of visible and near-infrared light across the full width and length of every roll.

Electrical & Thermal Conductivity Maintained (~55–57% IACS, ~205 W/m·K)

Electrical conductivity of ~55–57% IACS and thermal conductivity of ~205 W/m·K are maintained relative to standard 1200 foil — light-tight processing targets surface continuity, not bulk composition.

Greatest Mechanical Robustness of the 1xxx Light-Tight Grades

Higher Fe+Si content relative to 1050 and 1070 light-tight grades gives 1200 the highest tensile strength, work-hardening rate, and resistance to tearing and puncture of the four 1xxx light-tight foil grades — the most mechanically robust choice for high-volume enclosure fabrication and industrial handling.

Naturally Passivating Oxide Layer

The self-limiting Al₂O₃ layer provides reliable corrosion and moisture barrier performance alongside optical opacity.

Cost-Effective for High-Volume Light-Tight Applications

Broad availability and commercial-purity cost-effectiveness make 1200 the default light-tight grade for high-volume packaging and enclosure applications where surface purity above 99.0% is not required.

Industrial Applications

Al 1200 Light-Tight Aluminum Foil is used in high-volume light-exclusion packaging, industrial enclosures, and optical sensor housings — where mechanical robustness alongside pinhole-free opacity is the primary selection driver:

✦ Photosensitive Material & Pharmaceutical Packaging
Pinhole-free construction and moisture barrier performance prevent light-induced degradation — with 1200's greater strength reducing packaging failure rates in high-speed production and aggressive storage environments compared to 1050 or 1070 light-tight grades.
✦ Industrial Light-Exclusion Enclosures
Repeated handling and assembly in industrial environments demand the greater tear and puncture resistance of 1200 over softer 1050 or 1070 light-tight grades — making 1200 the practical choice for robust enclosure fabrication.
✦ Optical Sensor Housings & Detector Assemblies in Industrial Settings
Mechanical durability in service is prioritised over surface chemistry improvements in industrial optical sensor and detector housings, where 1200's robustness reduces maintenance and replacement rates.
✦ High-Volume Light-Tight Packaging Production
Cost-effectiveness and broad availability make 1200 the default commercial choice for high-volume light-tight packaging applications where 99.5%+ purity is not required by the application specification.

Material Properties

Atomic Properties
Element Value
Atomic number 13
Crystal structure Face centred cubic
Electronic structure Ne 3s² 3p¹
Valences shown 3
Atomic weight( amu ) 26.98154
Thermal neutron absorption cross-section( Barns ) 0.232
Photo-electric work function( eV ) 4.2
Atomic radius - Goldschmidt( nm ) 0.143
Ionisation potential( No./eV ) 4/ 120
Ionisation potential( No./eV ) 5/ 154
Ionisation potential( No./eV ) 6/ 190
Ionisation potential( No./eV ) 1/ 5.99
Ionisation potential( No./eV ) 3/ 28.4
Ionisation potential( No./eV ) 2/ 18.8
Mechanical Properties
Element Value
Material condition Soft
Material condition Hard
Poisson's ratio 0.345
Poisson's ratio 0.345
Bulk modulus( GPa ) 75.2
Bulk modulus( GPa ) 75.2
Tensile modulus( GPa ) 70.6
Tensile modulus( GPa ) 70.6
Hardness - Vickers( kgf mm⁻² ) 21
Hardness - Vickers( kgf mm⁻² ) 35-48
Tensile strength( MPa ) 130-195
Tensile strength( MPa ) 50-90
Yield strength( MPa ) 110-170
Yield strength( MPa ) 10‑35
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 2.67@20°C
Superconductivity critical temperature( K ) 1.175
Temperature coefficient( K⁻¹ ) 0.0045@0-100°C
Thermal emf against Pt (cold 0C - hot 100C)( mV ) 0.42
Physical Properties
Element Value
Boiling point( C ) 2467
Density( gcm⁻³ ) 2.7@20°C
Thermal Properties
Element Value
Melting point( C ) 660.4
Latent heat of evaporation( J g⁻¹ ) 10800
Latent heat of fusion( J g⁻¹ ) 388
Specific heat( J K⁻¹ kg⁻¹ ) 900@25°C
Thermal conductivity( W m⁻¹ K⁻¹ ) 237@0-100°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 23.5@0-100°C
each

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Available Configurations

Properties common to all products in this list

Commodity: Metals Material: Aluminum Form: Foil (Light Tight) Grade: 1200 Composition: Al CAS Number: 7429-90-5 Purity: 99% (2N) Opacity: Light Tight

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Tolerances

Foil (Light Tight)
Thickness <0.01mm ±25%
Thickness 0.01mm - 0.05mm ±15%
Thickness >0.05mm ±10%
Linear dimension <100mm ±1mm
Linear dimension >=100mm +2 / -1%