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Formula: Al 95/Mg 5
Form: Wire
Material: Aluminum/Magnesium
Commodity: Alloys
Diameter: 0.4mm
Temper: Annealed

Aluminum/Magnesium Alloy Spooled Wire (Al95/Mg5)

Aluminum/Magnesium Alloy Spooled Wire (Al95/Mg5) is engineered for high-strength, corrosion-resistant applications where continuous, formable metallic conductors are required. Containing 5% magnesium, it exhibits superior tensile strength, fatigue life, and resistance to marine and chemical degradation, while maintaining excellent electrical and thermal conductivity. Its spooled format enables efficient handling in automated manufacturing, welding, and additive manufacturing systems. This alloy is extensively used in aerospace for structural welding, in marine engineering for corrosion-resistant cabling, and in automotive lightweight frame assembly. Technologies benefiting include wire-and-arc additive manufacturing of aerospace-grade structures, high-performance electrical cable systems, and robotic welding of corrosion-sensitive frameworks. Research is advancing towards refining wire drawing processes to enhance surface quality, improve feed stability, and increase uniformity in mechanical properties across large production batches, ensuring Aluminum/Magnesium Alloy Spooled Wire (Al95/Mg5) remains integral to high-performance engineering sectors.
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Tolerances

Wire
Diameter ±10%
Length +5% / -1%

Material Properties for Alloys

Mechanical Properties
Element Value
Hardness - Brinell 60-120
Elongation at break( % ) 20
Shear strength( MPa ) 150-230
Tensile strength( MPa ) 300-450
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 5.6-6.1
Temperature coefficient( K⁻¹ ) 0.002
Physical Properties
Element Value
Density( gcm⁻³ ) 2.65
Thermal Properties
Element Value
Thermal conductivity( W m⁻¹ K⁻¹ ) 125-130@23°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 23-23.5@20-100°C

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