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Iridium Spooled Wire

Available Configurations

Properties common to all products in this list

Commodity: Precious Metals Material: Iridium Form: Wire Composition: Ir CAS Number: 7439-88-5 Temper: As Drawn
Purity Diameter Length Other Variant
99.5% (2N5) to 99.9% (3N) 0.0075mm to 2mm 0.005m to 165m Straight wire

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Iridium Spooled Wire is available in purities from 99.5% (2N5) to 99.9% (3N), offering the highest hardness among the platinum group metals, a melting point of 2446 °C, and exceptional arc erosion resistance in a continuous format. These properties make it the standard material for spark plug centre electrodes in automotive and high-performance ignition systems, where iridium’s combination of extreme hardness, high melting point, and resistance to spark erosion allows fine-wire electrode designs that maintain ignitability over extended service intervals far beyond what platinum or nickel electrodes can sustain. Its chemical stability under oxidising conditions at elevated temperatures, combined with extremely low chemical reactivity toward most acids and molten salts, also makes iridium wire well suited to electrode elements in high-temperature electrochemical systems, crucible support wire for melting reactive materials, and current-carrying leads in high-temperature industrial and laboratory apparatus. In research, iridium wire is used as a thermocouple element for very high-reliability, as a precision electrical contact material in high-reliability switching applications, and in surface science as a model face-centered cubic substrate with well-defined surface chemistry for catalysis and thin-film deposition studies.
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Key Features

Iridium Spooled Wire is available in purities from 99.5% (2N5) to 99.9% (3N), offering the highest hardness among the platinum group metals combined with a melting point of 2,446 °C and exceptional arc erosion resistance:

Highest Hardness Among the Platinum Group Metals

Iridium is the hardest of the platinum group metals, giving spooled wire outstanding resistance to mechanical wear, indentation, and surface deformation in contact and switching applications where softer precious metal wires would erode or deform in service.

Melting Point 2,446 °C and Exceptional Arc Erosion Resistance

The combination of a 2,446 °C melting point and exceptional resistance to arc erosion allows fine-wire iridium electrode designs to maintain dimensional integrity and ignition performance over service intervals far beyond what platinum or nickel electrodes can sustain.

Chemical Stability Under Oxidizing Conditions at Elevated Temperatures

Iridium maintains chemical stability under oxidizing conditions at elevated temperatures, with extremely low reactivity toward most acids and molten salts. This combination supports its use in electrode elements and current-carrying leads exposed to aggressive chemical and thermal environments.

Face-Centered Cubic Substrate with Well-Defined Surface Chemistry

Iridium’s face-centered cubic structure and well-defined surface chemistry make it a useful model substrate in surface science, catalysis research, and thin-film deposition studies where a chemically stable, structurally well-characterized precious metal surface is required.

Industrial Applications

Iridium Spooled Wire is used wherever its combination of extreme hardness, arc erosion resistance, and high-temperature chemical stability determine material selection:

Spark Plug Center Electrodes
The standard material for spark plug center electrodes in automotive and high-performance ignition systems. Iridium’s extreme hardness, 2,446 °C melting point, and arc erosion resistance allow fine-wire electrode designs that maintain ignitability over service intervals far beyond platinum or nickel electrodes.
Electrode Elements in High-Temperature Electrochemical Systems
Applied as electrode elements in high-temperature electrochemical systems, where chemical stability under oxidizing conditions and extremely low reactivity toward acids and molten salts ensure reliable, long-term electrode performance in aggressive environments.
Crucible Support Wire for Reactive Material Processing
Used as crucible support wire in melting and processing of reactive materials, where iridium’s refractory character and chemical inertness prevent contamination of the melt and maintain structural integrity at processing temperatures.
High-Reliability Electrical Contacts and Switching
Applied as a precision electrical contact material in high-reliability switching applications, where extreme hardness and arc erosion resistance extend contact service life and maintain consistent contact resistance over extended operational cycles.
Surface Science and Thin-Film Deposition Research
Used in surface science as a model face-centered cubic substrate with well-defined surface chemistry for catalysis and thin-film deposition studies, where chemical stability and structural definition support reproducible experimental conditions.

Material Properties

Atomic Properties
Element Value
Atomic number 77
Crystal structure Face centred cubic
Electronic structure Xe 4f¹⁴ 5d⁷ 6s²
Valences shown 3, 4
Atomic weight( amu ) 192.22
Thermal neutron absorption cross-section( Barns ) 425
Photo-electric work function( eV ) 4.6
Natural isotope distribution( Mass No./% ) 191/ 37.3
Natural isotope distribution( Mass No./% ) 193/ 62.7
Atomic radius - Goldschmidt( nm ) 0.135
Mechanical Properties
Element Value
Material condition Soft
Material condition Hard
Poisson's ratio 0.26
Poisson's ratio 0.26
Bulk modulus( GPa ) 371
Bulk modulus( GPa ) 371
Tensile modulus( GPa ) 528
Tensile modulus( GPa ) 528
Hardness - Vickers( kgf mm⁻² ) 650
Hardness - Vickers( kgf mm⁻² ) 200-300
Tensile strength( MPa ) 550-1100
Tensile strength( MPa ) 1200
Electrical Properties
Element Value
Electrical resistivity( µOhmcm ) 5.1@20°C
Superconductivity critical temperature( K ) 0.11
Temperature coefficient( K⁻¹ ) 0.0045@0-100°C
Thermal emf against Pt (cold 0C - hot 100C)( mV ) 0.65
Physical Properties
Element Value
Boiling point( C ) 4130
Density( gcm⁻³ ) 22.4@20°C
Thermal Properties
Element Value
Melting point( C ) 2410
Latent heat of evaporation( J g⁻¹ ) 3186
Latent heat of fusion( J g⁻¹ ) 135
Specific heat( J K⁻¹ kg⁻¹ ) 133@25°C
Thermal conductivity( W m⁻¹ K⁻¹ ) 147@0-100°C
Coefficient of thermal expansion( x10⁻⁶ K⁻¹ ) 6.8@0-100°C
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Available Configurations

Properties common to all products in this list

Commodity: Precious Metals Material: Iridium Form: Wire Composition: Ir CAS Number: 7439-88-5 Temper: As Drawn

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Tolerances

Wire
Diameter ±10%
Length +5% / -1%